Laser Stent Cutting System for Metal, Polymer, Glass, Nitinol
Price per week under a 3 years contract
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- Turn-key stent cutting system
- Optional laser source (femto/pico/nano)
- Wavelength: 1064 nm
- High throughput, wide power range and free sample analysis!
Allied Scientific Pro (Taiwan & Canada) design and integrate high quality components from Aerotech, IPG, Amplitude to make the most versitile and cost effective stent cutting system by laser.
- Femtosecond laser available for polymer
- Aerotech rotary and translation stage
- Auto-focus included
- First Stent design free
- Fast lead time 6-8 weeks
- Including Ultrasonic cleaning bath and chemical
- Installation and training anywhere in the world
Integrated System:
High precision all-in-one integrated system. Sturdy robust frame with granite plate for motion stages and sturdy welded stainless steel frame. Workstation is design to house a class 4 Laser with proper safety interlock doors, emergency stops to be used in and industrial environment. Camera system in-line with Laser beam path for precision setup and live viewing. Manual or automatic tube feeding supporting length of 6ft is standard. Automatic feeder clamp included.
Optics and Optical path:
All Laser optics are custom designed and manufactured to minimize loss . Beam characteristics can be customized and changed upon request. Autofocus with Z stage.
Motion system:
Motion system to include one linear stage and on rotary stage. AEROTECH MADE IN USA. Typical linear stage for laser stent cutting with 160mm travel,±.300nm accuracy, 1nm resolution, ±75nm repeatability, maximum speed of 350mm/s. Typical rotary stage for laser stent cutting with ability to accommodate from 0.1 to 7.9mm diameter with pneumatic collet. Rotary stage performance of maximum speed of 600rpm, Accuracy of 5 arc second and repeatability of 2 arc second. Automatic Feeder up to 6ft tubes with manual loading (working with automatic feeder clamp in integrated system).
Laser Source:
Fiber laser IPG MADE IN USA, single mode fiber 1070nm wavelength operating in pulse CW mode, 150 Watts average power and M2 better or equal to 1.05. Gas assist cleaning, no chiller required.
Femtosecond system also available for polymer stents.
Controls:
Touch screen & joystick for manual control and quick set-up. User friendly HMI (Human machine interface) customization possible based on client requirements. The HMI provides the integrated central control for the Laser Processing system. The HMI provides an interface to the laser system, monitoring Camera System and motion System. The HMI is design to give the operator an intuitive interface to machine interface. It also provides a GCode interpreter to run files produced by various CAD/CAM programs. Our works closely with Cagila to provide a seamless solution to create GCode from the client model and easily run it on the Our HMI. The software also ensure that there no collision conditions created within the system during operations. Our HMI provides a custom environment for the operator where privileges can be tailored by the administrator of the Laser Processing System. All the user have to login in order to gain access to the machine.
Max. Running Speed | 300mm/s (X axis); 600rpm (θ axis) |
Location Accuracy | ±2µm (X axis); ±25arcsec (θ axis); ±3µm (Z axis) |
Repeatability Accuracy | ±0.2µm (X axis); ±4arcsec (θ axis); ±0.5µm (Z axis) |
Min. Kerf Width | 15µm |
Tube Types | SS, Niti, CoCr, Me, Fe and other kinds of metal tubes. PLA and other polymer tubes ( different laser engine for different materials) |
Tube Length | <2.5m |
Tube Wall Thickness | 0~0.5mm |
Tube Diameter | 0.8~7.9mm |
Process Range | 0~100mm |
Waste Tube Length | 70mm (drying cutting), 130mm (wet cutting) |
Laser Type | Fiber Laser / Femto / Pico |
Laser Wavelength | 1064nm±10nm |
Average Power | 100W, 200W, 300W |
Laser Frequency | 0~50KHz |
Beam Quality | M2<1.1 |
Power Stability | <±3% (continuously running 8hours) |
Input Data format | DXF, Gerber, HPGL, Sieb&Meyer, Excellon, OBD++, PCB |
Input Voltage | Water Filtration Devices: 380VAC±10%, 50/60Hz, 3P, 15A, 0.7KW Machine: 220VAC±10%, 50/60Hz, single phase, 15A, 1.8KW |
Compressed Air Pressure | 0.8Mpa~1.0Mpa |
Process Gas Pressure | <2Mpa (<20Kg) |
Operating Temperature | 20±3℃ |
Operating Humidity | 10%~50%RH (no condensation) |
Floor Load | 1000Kg/M2 |
Size (L×W×H) | 1120mm×1200mm×1600mm |
Weight | 1000Kg |